Production Lines


Prefabricated units



Reduce delivery time and Total Cost of Ownership (TOC)

AS Hellas, apart from the customized solutions for each plant, provides automatic prefabricated units with short delivery time and easy installation. The units are supplied with flexible automation software and detailed operator manuals so that even inexperienced operators can put them to work in a fast and intuitive way.
All these user-friendly units are supplied with standard equipment from the most innovative and respected equipment manufacturers, but if you prefer other configuration, you can select form the approved list of suppliers and from multiple automation options to suit your needs.


Ready prefabricated Cleaning Units C.I.P.


CENTRASIP

CENTRASIP

CENTRASIP

Central Unit for Automatic Cleaning in Place


The complete solution for plants of all sizes. It has integrated tanks with chemical solutions for complete recovery and significant savings in chemicals and water usage. It is ready to operate in fully automatic mode. All the operational parameters are available for adjustment by the operator. It is suitable for cleaning pipes, tanks, filling and other equipment. (CENTRASIP Brochure)
Technical Information
Mechanical Specifications
DescriptionCENTRASIP
CIP CapacityFrom 10 m3/h up to 100 m3/h
Tanks CapacityFrom 2.000 Lt up to 15.000 Lt
Materials QualityStainless Steel 316L
Dimensions L x W x HFrom 4.500 x 1.300 x 2.575 mm
Steam ConsumptionFrom 400 kg/h at 3,5 bar
Water ConsumptionFrom 10.000 Lt/h
Air QualityOil-free compressed air at 7 bar
PowerFrom 2,2 KW, 400VAC, 50Hz
Working Temperature95οC
WeightFrom 1.500 kg
Automation Specifications
HMI Touch PanelFrom 6” up to 15”
Cleaning programsUp to 10 different cleaning circuits
Pump frequency regulation
Maintenance operation mode
Operation hours / Maintenance alarm
Operation interlocks
Last CIP per circuit indication
Temperature, flow, conductivity trends
Complete documentation in English
Chemical disinfectant dosingOption
Solution preheatingOption
Industrial panel PCOption
Connection with central SCADAOption
Up to 32 cleaning programsOption
Tele-service modemOption

CIPLAS

Local Unit for Automatic Cleaning In Place


The compact solution for plants of all sizes. It is a decentralized cleaning unit and can be installed close to the production equipment. Its compact dimensions and its proximity from the cleaning targets, make it ideal tool especially for difficult cleanings. It is supplied ready for automatic operation, while all the functional parameters are available for adjustment by the operator. It can be installed either individually or in conjunction with other CIPLAS units centrally. It can be combined with additional installation of chemical solution tanks for chemicals recovery and lower operating cost. It is suitable for cleaning pipes, tanks, filling and other equipment. (CIPLAS Brochure)
Technical Information
Mechanical Specifications
DescriptionCIPLAS
CIP CapacityFrom 10 m3/h up to 100 m3/h
Tanks CapacityFrom 200 Lt up to 1.000 Lt
Materials QualityStainless Steel 316L
Dimensions L x W x HFrom 1.500 x 2.600 x 2.300 mm
Steam ConsumptionFrom 400 kg/h at 3,5 bar
Water ConsumptionFrom 10.000 Lt/h
Air QualityOil-free compressed air at 7 bar
PowerFrom 2,2 KW, 400VAC, 50Hz
Working Temperature95οC
WeightFrom 1.500 kg
Automation Specifications
HMI Touch PanelFrom 6” up to 15”
Cleaning programsUp to 10 different cleaning circuits
Pump frequency regulation
Maintenance operation mode
Operation hours / Maintenance alarm
Operation interlocks
Last CIP per circuit indication
Temperature, flow, conductivity trends
Complete documentation in English
Chemical disinfectant dosingOption
Solution preheatingOption
Industrial panel PCOption
Connection with central SCADAOption
Up to 32 cleaning programsOption
Tele-service modemOption
ciplas

CIPLAS


Ready prefabricated pasteurization equipment units


galaxias

GALAXIAS

GALAXIAS

Automatic Milk Pasteurization Unit


The automatic milk pasteurization solution for all size plants. It has integrated all the equipment and connections for external equipment (separator, homogenizer, deodorizer, standardization unit for fat content, large holder etc.) and it is ready for operation. All the functional parameters can be adjusted by the operator. It is supplied with different automation levels while it can easily be integrated in any plant. (GALAXIAS Brochure)
Technical Information
Mechanical Specifications
DescriptionGALAXIAS
CapacityFrom 10 m3/h up to 25 m3/h
Tanks CapacityFrom 200 Lt up to 500 Lt
Materials QualityStainless Steel 316L
Dimensions L x W x HFrom 3.000 x 2.000 x 2.400 mm Up to 4.000 x 2.000 x 2.400 mm
Steam ConsumptionFrom 100 kg/h at 3,5 bar
Water ConsumptionFrom 2.000 Lt/h
Air QualityOil-free compressed air at 7 bar
PowerFrom 5 KW, 400VAC, 50Hz
Working Temperature72-92οC
WeightFrom 2.000 kg
Automation Specifications
HMI Touch PanelFrom 6” up to 15”
ProgramsOutput Temperatures for Yogurt and Cheese
Pump frequency regulation
Maintenance operation mode
Operation hours / Maintenance alarm
Operation interlocks
Automatic Control of Pasteurization Temperature
Temperature, flow, conductivity trends
Complete documentation in English
Higher Pasteurization TemperaturesOption
Upgraded Capacity up to 40 m3/hOption
Industrial panel PCOption
Connection with central SCADAOption
Process data Recording / Batch ReportingOption
Tele-service modemOption

GALAXIAS USA

N. America standards compliance


The very efficient GALAXIAS pasteurizer has been installed successfully both in U.SA. and Canada, after fully meeting the North America standards (PMO). Apart from its efficient automatic operation, it is capable of data sharing through corporate networks, and has an easy integration with other existing SCADA installations.
Technical Information
Mechanical Specifications
DescriptionGALAXIAS
CapacityFrom 10 m3/h up to 25 m3/h
Tanks CapacityFrom 200 Lt up to 500 Lt
Materials QualityStainless Steel 316L
Dimensions L x W x HFrom 3.000 x 2.000 x 2.400 mm Up to 4.000 x 2.000 x 2.400 mm
Steam ConsumptionFrom 100 kg/h at 3,5 bar
Water ConsumptionFrom 2.000 Lt/h
Air QualityOil-free compressed air at 7 bar
PowerFrom 5 KW, 400VAC, 60Hz
Working Temperature72-92οC
WeightFrom 2.000 kg
Automation Specifications
HMI Touch PanelFrom 6” up to 15”
ProgramsOutput Temperatures for Yogurt and Cheese
Pump frequency regulation
Maintenance operation mode
Operation hours / Maintenance alarm
Operation interlocks
Automatic Control of Pasteurization Temperature
Temperature, flow, conductivity trends
Complete documentation in English
Higher Pasteurization TemperaturesOption
Upgraded Capacity up to 40 m3/hOption
Industrial panel PCOption
Connection with central SCADAOption
Process data Recording / Batch ReportingOption
Tele-service modemOption
galaxias_past_USA

GALAXIAS USA 

ALMAS

ALMAS

ALMAS

Automatic Brine Pasteurization Unit


ALMAS is the brine pasteurizer for the production of white cheese. In many occasions, brine has to be thermally treated (pasteurization) to reduce the microbial load. The corrosiveness of hot saline solutions and precipitation of mineral salts are factors limiting the lifetime of equipment

For that reason, ALMAS is made with special alloys of materials to withstand the high acidity environment.

Technical Information
Mechanical Specifications
DescriptionALMAS
CapacityFrom 1 m3/h up to 5 m3/h
Tanks CapacityFrom 200 Lt
Materials QualityStainless Steel 316L / Titanium
Dimensions L x W x HFrom 3.00 x 2.000 x 2.400 mm
Steam ConsumptionFrom 25 kg/h at 3,5 bar
Water ConsumptionFrom 1.000 Lt/h
Air QualityOil-free compressed air at 7 bar
PowerFrom 2,2 KW, 400VAC, 50Hz
Working Temperature90οC
WeightFrom 1.500 kg
Automation Specifications
HMI Touch PanelFrom 6” up to 15”
Pump frequency regulation
Maintenance operation mode
Operation hours / Maintenance alarm
Operation interlocks
Automatic Control of Pasteurization Temperature
Temperature, flow, conductivity trends
Complete documentation in English
Industrial panel PCOption
Connection with central SCADAOption
Process data Recording / Batch ReportingOption
Tele-service modemOption

AS Milk Standardizer Unit

Accurate in-line cream flow regulation and fat content management


The AS Milk Standardizer is designed for continuous milk-fat standardization and it is ready to be integrated into any milk pasteurization unit in combination with a milk separator.

The raw milk is split by the separator into skim milk and cream. According to the recipe, a final product is formed by the mixture of the skim milk and a percentage of the cream that is separated and dosed back to the milk. Surplus cream is collected or send for further processing. This standardization method not only provides a high-quality final product and saves substantial time, but also generates significant financial savings, compared to a manual method that does not have the same accuracy.

Technical Information
Mechanical Specifications
DescriptionADJUSTAS
CapacityFrom 3 m3/h up to 20 m3/h
Materials QualityStainless Steel 316L
Dimensions L x W x H1.200 x 800 x 2.150 mm
Air QualityOil-free compressed air at 7 bar
Power0,5 KW, 200-400VAC, 50Hz
Working Temperature45ο-65οC
WeightFrom 500 kg
Automation Specifications
HMI Touch PanelFrom 6” up to 15” (Opional)
OutputsStandardized Milk – Cream for Tank Storage – Cream for Container Filling
Connection with central SCADA
Maintenance operation mode
Operation hours / Maintenance alarm
Operation interlocks
Temperature, flow trends
Complete documentation in English
Industrial panel PCOption
Process data Recording / Batch ReportingOption
Tele-service modemOption
Render-2

AS Milk Standardizer Unit


Other equipment


CHEAS HOLDER

Milk for Cheese Longer Holder Unit


It is the ideal solution for traditional cheese plants. CHEAS provides long holding times allowing for lower pasteurization temperature in order to achieve better cheese taste. It is CIP ready, suitable for either open or closed holding, and has adjustable holding time. Typical holding time is 12 minutes. It is sold either separately or in combination with the automatic GALAXIAS pasteurizer.
CHEAS HOLDER

CHEAS HOLDER

YOGAS HOLDER

YOGAS HOLDER

YOGAS HOLDER

Milk for Yogurt Longer Holder Unit


A great solution for yogurt production plants. YOGAS provides accurate holding times for proper yogurt production. It can be offered with equipment for separate cleaning directly from the CIP for better sanitation.

It can be manufactured either in length or in spirals (small tank size). It is sold either separately or in combination with the automatic pasteurizer GALAXIAS.

THERMAS

Automatic Compact Heating Unit


The ideal solution for automatic, in-line or recirculation milk heating. THERMAS is suitable for all dairies as it achieves stable and gradual milk heating to the desired level. The operator can set the target temperature.

Suitable unit for the production of “set” yogurt with special equipment design for protection from "milk burning".

Technical Information
Mechanical Specifications
DescriptionTHERMAS
CapacityFrom 2 m3/h up to 20 m3/h
Materials QualityStainless Steel 316L
Dimensions L x W x HFrom 1.800 x 900 x 1.300 mm
Steam ConsumptionFrom 80 kg/h at 3,5 bar
Water ConsumptionOnly Make-up water for Closed Circuit
Air QualityOil-free compressed air at 7 bar
PowerFrom 0,5 KW, 400VAC, 50Hz
Working Temperature95οC
WeightFrom 300 kg
Automation Specifications
Complete documentation in English
HMI Touch PanelOption
Pump frequency regulationOption
Operation hours / Maintenance alarmOption
Temperature, flow, pressure trendsOption
Connection with central SCADAOption
THERMAS

THERMAS

JUICAS

JUICAS

JUICAS 

Automatic dosing unit for juice and other liquid foods


A compact, portable and flexible dosing unit for mixing juices, tea, smoothies and other liquid products.

JUICAS transfers with accuracy the single components for the preparation of the finished drink, using a flow meter and a PLC dosing control unit.

With a flow rate up to 9.000 l/h (depending on the product), it is easy to clean and maintain and has a long lifecycle.

Technical Information
Mechanical Specifications
DescriptionJUICAS
CapacityFrom 5 m3/h up to 25 m3/h
Materials QualityStainless Steel 316L
Dimensions L x W x HFrom 1.000 x 800 x 1.300 mm
Air QualityOil-free compressed air at 7 bar
Working Temperature95οC
WeightFrom 150 kg
Automation Specifications
HMI Touch PanelFrom 6” up to 15”
Operation hours / Maintenance alarm
Complete documentation in English
Temperature, flow, pressure trendsOption
Connection with central SCADAOption