Production Lines
Prefabricated units
Reduce delivery time and Total Cost of Ownership (TOC)
AS Hellas, apart from the customized solutions for each plant, provides automatic prefabricated units with short delivery time and easy installation. The units are supplied with flexible automation software and detailed operator manuals so that even inexperienced operators can put them to work in a fast and intuitive way.All these user-friendly units are supplied with standard equipment from the most innovative and respected equipment manufacturers, but if you prefer other configuration, you can select form the approved list of suppliers and from multiple automation options to suit your needs.
Ready prefabricated Cleaning Units C.I.P.
CENTRASIP
Central Unit for Automatic Cleaning in Place
The complete solution for plants of all sizes. It has integrated tanks with chemical solutions for complete recovery and significant savings in chemicals and water usage. It is ready to operate in fully automatic mode. All the operational parameters are available for adjustment by the operator. It is suitable for cleaning pipes, tanks, filling and other equipment. (CENTRASIP Brochure)
Technical Information
Mechanical Specifications |
|
| Description | CENTRASIP |
| CIP Capacity | From 10 m3/h up to 100 m3/h |
| Tanks Capacity | From 2.000 Lt up to 15.000 Lt |
| Materials Quality | Stainless Steel 316L |
| Dimensions L x W x H | From 4.500 x 1.300 x 2.575 mm |
| Steam Consumption | From 400 kg/h at 3,5 bar |
| Water Consumption | From 10.000 Lt/h |
| Air Quality | Oil-free compressed air at 7 bar |
| Power | From 2,2 KW, 400VAC, 50Hz |
| Working Temperature | 95οC |
| Weight | From 1.500 kg |
Automation Specifications |
|
| HMI Touch Panel | From 6” up to 15” |
| Cleaning programs | Up to 10 different cleaning circuits |
| Pump frequency regulation | √ |
| Maintenance operation mode | √ |
| Operation hours / Maintenance alarm | √ |
| Operation interlocks | √ |
| Last CIP per circuit indication | √ |
| Temperature, flow, conductivity trends | √ |
| Complete documentation in English | √ |
| Chemical disinfectant dosing | Option |
| Solution preheating | Option |
| Industrial panel PC | Option |
| Connection with central SCADA | Option |
| Up to 32 cleaning programs | Option |
| Tele-service modem | Option |
CIPLAS
Local Unit for Automatic Cleaning In Place
The compact solution for plants of all sizes. It is a decentralized cleaning unit and can be installed close to the production equipment. Its compact dimensions and its proximity from the cleaning targets, make it ideal tool especially for difficult cleanings. It is supplied ready for automatic operation, while all the functional parameters are available for adjustment by the operator. It can be installed either individually or in conjunction with other CIPLAS units centrally. It can be combined with additional installation of chemical solution tanks for chemicals recovery and lower operating cost. It is suitable for cleaning pipes, tanks, filling and other equipment. (CIPLAS Brochure)
Technical Information
Mechanical Specifications |
|
| Description | CIPLAS |
| CIP Capacity | From 10 m3/h up to 100 m3/h |
| Tanks Capacity | From 200 Lt up to 1.000 Lt |
| Materials Quality | Stainless Steel 316L |
| Dimensions L x W x H | From 1.500 x 2.600 x 2.300 mm |
| Steam Consumption | From 400 kg/h at 3,5 bar |
| Water Consumption | From 10.000 Lt/h |
| Air Quality | Oil-free compressed air at 7 bar |
| Power | From 2,2 KW, 400VAC, 50Hz |
| Working Temperature | 95οC |
| Weight | From 1.500 kg |
Automation Specifications |
|
| HMI Touch Panel | From 6” up to 15” |
| Cleaning programs | Up to 10 different cleaning circuits |
| Pump frequency regulation | √ |
| Maintenance operation mode | √ |
| Operation hours / Maintenance alarm | √ |
| Operation interlocks | √ |
| Last CIP per circuit indication | √ |
| Temperature, flow, conductivity trends | √ |
| Complete documentation in English | √ |
| Chemical disinfectant dosing | Option |
| Solution preheating | Option |
| Industrial panel PC | Option |
| Connection with central SCADA | Option |
| Up to 32 cleaning programs | Option |
| Tele-service modem | Option |
Ready prefabricated pasteurization equipment units
GALAXIAS
Automatic Milk Pasteurization Unit
The automatic milk pasteurization solution for all size plants. It has integrated all the equipment and connections for external equipment (separator, homogenizer, deodorizer, standardization unit for fat content, large holder etc.) and it is ready for operation. All the functional parameters can be adjusted by the operator. It is supplied with different automation levels while it can easily be integrated in any plant. (GALAXIAS Brochure)
Technical Information
Mechanical Specifications |
|
| Description | GALAXIAS |
| Capacity | From 10 m3/h up to 25 m3/h |
| Tanks Capacity | From 200 Lt up to 500 Lt |
| Materials Quality | Stainless Steel 316L |
| Dimensions L x W x H | From 3.000 x 2.000 x 2.400 mm Up to 4.000 x 2.000 x 2.400 mm |
| Steam Consumption | From 100 kg/h at 3,5 bar |
| Water Consumption | From 2.000 Lt/h |
| Air Quality | Oil-free compressed air at 7 bar |
| Power | From 5 KW, 400VAC, 50Hz |
| Working Temperature | 72-92οC |
| Weight | From 2.000 kg |
Automation Specifications |
|
| HMI Touch Panel | From 6” up to 15” |
| Programs | Output Temperatures for Yogurt and Cheese |
| Pump frequency regulation | √ |
| Maintenance operation mode | √ |
| Operation hours / Maintenance alarm | √ |
| Operation interlocks | √ |
| Automatic Control of Pasteurization Temperature | √ |
| Temperature, flow, conductivity trends | √ |
| Complete documentation in English | √ |
| Higher Pasteurization Temperatures | Option |
| Upgraded Capacity up to 40 m3/h | Option |
| Industrial panel PC | Option |
| Connection with central SCADA | Option |
| Process data Recording / Batch Reporting | Option |
| Tele-service modem | Option |
GALAXIAS USA
N. America standards compliance
The very efficient GALAXIAS pasteurizer has been installed successfully both in U.SA. and Canada, after fully meeting the North America standards (PMO). Apart from its efficient automatic operation, it is capable of data sharing through corporate networks, and has an easy integration with other existing SCADA installations.
Technical Information
Mechanical Specifications |
|
| Description | GALAXIAS |
| Capacity | From 10 m3/h up to 25 m3/h |
| Tanks Capacity | From 200 Lt up to 500 Lt |
| Materials Quality | Stainless Steel 316L |
| Dimensions L x W x H | From 3.000 x 2.000 x 2.400 mm Up to 4.000 x 2.000 x 2.400 mm |
| Steam Consumption | From 100 kg/h at 3,5 bar |
| Water Consumption | From 2.000 Lt/h |
| Air Quality | Oil-free compressed air at 7 bar |
| Power | From 5 KW, 400VAC, 60Hz |
| Working Temperature | 72-92οC |
| Weight | From 2.000 kg |
Automation Specifications |
|
| HMI Touch Panel | From 6” up to 15” |
| Programs | Output Temperatures for Yogurt and Cheese |
| Pump frequency regulation | √ |
| Maintenance operation mode | √ |
| Operation hours / Maintenance alarm | √ |
| Operation interlocks | √ |
| Automatic Control of Pasteurization Temperature | √ |
| Temperature, flow, conductivity trends | √ |
| Complete documentation in English | √ |
| Higher Pasteurization Temperatures | Option |
| Upgraded Capacity up to 40 m3/h | Option |
| Industrial panel PC | Option |
| Connection with central SCADA | Option |
| Process data Recording / Batch Reporting | Option |
| Tele-service modem | Option |
ALMAS
Automatic Brine Pasteurization Unit
ALMAS is the brine pasteurizer for the production of white cheese. In many occasions, brine has to be thermally treated (pasteurization) to reduce the microbial load. The corrosiveness of hot saline solutions and precipitation of mineral salts are factors limiting the lifetime of equipment
For that reason, ALMAS is made with special alloys of materials to withstand the high acidity environment.
Technical Information
Mechanical Specifications |
|
| Description | ALMAS |
| Capacity | From 1 m3/h up to 5 m3/h |
| Tanks Capacity | From 200 Lt |
| Materials Quality | Stainless Steel 316L / Titanium |
| Dimensions L x W x H | From 3.00 x 2.000 x 2.400 mm |
| Steam Consumption | From 25 kg/h at 3,5 bar |
| Water Consumption | From 1.000 Lt/h |
| Air Quality | Oil-free compressed air at 7 bar |
| Power | From 2,2 KW, 400VAC, 50Hz |
| Working Temperature | 90οC |
| Weight | From 1.500 kg |
Automation Specifications |
|
| HMI Touch Panel | From 6” up to 15” |
| Pump frequency regulation | √ |
| Maintenance operation mode | √ |
| Operation hours / Maintenance alarm | √ |
| Operation interlocks | √ |
| Automatic Control of Pasteurization Temperature | √ |
| Temperature, flow, conductivity trends | √ |
| Complete documentation in English | √ |
| Industrial panel PC | Option |
| Connection with central SCADA | Option |
| Process data Recording / Batch Reporting | Option |
| Tele-service modem | Option |
AS Milk Standardizer Unit
Accurate in-line cream flow regulation and fat content management
The AS Milk Standardizer is designed for continuous milk-fat standardization and it is ready to be integrated into any milk pasteurization unit in combination with a milk separator.
The raw milk is split by the separator into skim milk and cream. According to the recipe, a final product is formed by the mixture of the skim milk and a percentage of the cream that is separated and dosed back to the milk. Surplus cream is collected or send for further processing. This standardization method not only provides a high-quality final product and saves substantial time, but also generates significant financial savings, compared to a manual method that does not have the same accuracy.
Technical Information
Mechanical Specifications |
|
| Description | ADJUSTAS |
| Capacity | From 3 m3/h up to 20 m3/h |
| Materials Quality | Stainless Steel 316L |
| Dimensions L x W x H | 1.200 x 800 x 2.150 mm |
| Air Quality | Oil-free compressed air at 7 bar |
| Power | 0,5 KW, 200-400VAC, 50Hz |
| Working Temperature | 45ο-65οC |
| Weight | From 500 kg |
Automation Specifications |
|
| HMI Touch Panel | From 6” up to 15” (Opional) |
| Outputs | Standardized Milk – Cream for Tank Storage – Cream for Container Filling |
| Connection with central SCADA | √ |
| Maintenance operation mode | √ |
| Operation hours / Maintenance alarm | √ |
| Operation interlocks | √ |
| Temperature, flow trends | √ |
| Complete documentation in English | √ |
| Industrial panel PC | Option |
| Process data Recording / Batch Reporting | Option |
| Tele-service modem | Option |
Other equipment
CHEAS HOLDER
Milk for Cheese Longer Holder Unit
It is the ideal solution for traditional cheese plants. CHEAS provides long holding times allowing for lower pasteurization temperature in order to achieve better cheese taste. It is CIP ready, suitable for either open or closed holding, and has adjustable holding time. Typical holding time is 12 minutes. It is sold either separately or in combination with the automatic GALAXIAS pasteurizer.
YOGAS HOLDER
Milk for Yogurt Longer Holder Unit
A great solution for yogurt production plants. YOGAS provides accurate holding times for proper yogurt production. It can be offered with equipment for separate cleaning directly from the CIP for better sanitation.
It can be manufactured either in length or in spirals (small tank size). It is sold either separately or in combination with the automatic pasteurizer GALAXIAS.
THERMAS
Automatic Compact Heating Unit
The ideal solution for automatic, in-line or recirculation milk heating. THERMAS is suitable for all dairies as it achieves stable and gradual milk heating to the desired level. The operator can set the target temperature.
Suitable unit for the production of “set” yogurt with special equipment design for protection from "milk burning".
Technical Information
Mechanical Specifications |
|
| Description | THERMAS |
| Capacity | From 2 m3/h up to 20 m3/h |
| Materials Quality | Stainless Steel 316L |
| Dimensions L x W x H | From 1.800 x 900 x 1.300 mm |
| Steam Consumption | From 80 kg/h at 3,5 bar |
| Water Consumption | Only Make-up water for Closed Circuit |
| Air Quality | Oil-free compressed air at 7 bar |
| Power | From 0,5 KW, 400VAC, 50Hz |
| Working Temperature | 95οC |
| Weight | From 300 kg |
Automation Specifications |
|
| Complete documentation in English | √ |
| HMI Touch Panel | Option |
| Pump frequency regulation | Option |
| Operation hours / Maintenance alarm | Option |
| Temperature, flow, pressure trends | Option |
| Connection with central SCADA | Option |
JUICAS
Automatic dosing unit for juice and other liquid foods
A compact, portable and flexible dosing unit for mixing juices, tea, smoothies and other liquid products.
JUICAS transfers with accuracy the single components for the preparation of the finished drink, using a flow meter and a PLC dosing control unit.
With a flow rate up to 9.000 l/h (depending on the product), it is easy to clean and maintain and has a long lifecycle.
Technical Information
Mechanical Specifications |
|
| Description | JUICAS |
| Capacity | From 5 m3/h up to 25 m3/h |
| Materials Quality | Stainless Steel 316L |
| Dimensions L x W x H | From 1.000 x 800 x 1.300 mm |
| Air Quality | Oil-free compressed air at 7 bar |
| Working Temperature | 95οC |
| Weight | From 150 kg |
Automation Specifications |
|
| HMI Touch Panel | From 6” up to 15” |
| Operation hours / Maintenance alarm | √ |
| Complete documentation in English | √ |
| Temperature, flow, pressure trends | Option |
| Connection with central SCADA | Option |